PACKERS

Hydraulic packer for collar cementing PGMC, PGMC2, PGMC4, PGMC6

Hydraulic Packer for Collar Cementing PGMC is applied for collar cementing and to ensure separation
of filtering and cementing parts of liners and isolation of gas-, oil- and water-bearing formations.
The packer PGMC consists of two devices combined in one body: a hydraulic packer and a cementing
collar. The collar part of the device is the system of mechanically interconnected bushes fixed on
shear bolts that overlap cementing slots and the entrance to the under-hose cavity. The design of
the packing part is similar to the design of PGP packer.
The packer works as follows: before cementing, a ball is dropped into the transport string and pumped
until setting down a seat. With pressure build-up to 4,0 MPa ± 10% bolts are sheared off and the
plug is moved down until bumping the shoulder thus opening liquid access to the valve system of
the device packer part. After that the pressure is dropped down to 0 and the valve system prepares
the packer to actuation. On subsequent pressure build up to 6-8 MPa the hose inflates separating
hermetically cementing and noncementing parts of the liner in the outer annular space. The following
pressure relief to 0 switches the valve system and shuts liquid access to the packer part of the device.
PGMC2 and PGMC4 packers work in the similar way, but they do not require pressure release for
preparation of the valve system for packer setting.
The next cycle of the pressure build-up to 16 (14,5; 14) MPa opening of cementing ports is performed. After mixing and displacing of cement slurry, the hollow cementing plug (together with the
top cementing plug) is set down to the seat and after the internal overpressure build up to 5 MPa it
closes cementing ports and fixes its position.

PARAMETER DESCRIPTION VALUE
PGMC.89
(PGMCU.89)
PGMC.102/89
(PGMCU.102/89)
PGMC6.114 (PGMCU6.114) PGMC.127 PGMC6.146 PGMC1.168 PGMC.178
Casing string nominal diameter equipped with the
packer, mm
89 102 114 127 146 168 178
Open borehole nominal diameter (bit diameter)
which the packer is RIH, mm
120,6 123,8 146 152,4 215,9 215,9 215,9
Maximum pressure differential between the
isolated zones at nominal packer setting
coefficient, MPa
15
Length of the well zone overlapped
by a packer sealing element, mm
2900 (1200) 2900 1120
Internal overpressure of cementing ports
opening1
, MPa ± 10%
16 16 15,9 15 15 16 15,6
Internal overpressure of cementing ports closing1
,
MPa ± 10%
5,0 3 2,9 3,0 2,6 2,5 2,5
Packer setting coefficient:
– nominal
– maximum
1,12
1,25
1,11
1,3
1,11
1,35
1,11
1,3
1,18
1,45
1,13
1,3
1,13
1,35
Maximum operating temperature2
, °C
100
Maximum tensile axial force
on the body3
, kN
500 700 800 850 1200 950
Drift diameter, after actuation, mm 75,9 88 98,5 105,6 129 150,5 157
Outer diameter, mm 108 118 134 142 180 197 203
Length, not more:
– in operating position, mm
5588 (3938) 5660 (3805) 5645 (3945) 5660 5923 5279 5404

 

1
Controlling overpressure values are given when all the shear bolts on the unit are used.
2
Reference only, depends on operating conditions of general mechanical rubber goods in a well.
3
Calculated value when stresses reach yield point of the material.
 

PARAMETER DESCRIPTION VALUE
PGMC2. 102/89 PGMC4.102
(PGMCU4.102)
PGMC4.114
(PGMCU4.114)
Casing string nominal diameter equipped with the
packer, mm
102 114
Open borehole nominal diameter (bit diameter) which
the packer is RIH, mm
124 146
Maximum differential pressure between the isolated
zones at nominal packer setting coefficient, MPa
15
Length of the well zone overlapped
by a packer sealing element, mm
70* 3000 (1200) 3000 (1200)
Internal overpressure of cementing ports opening1
,
MPa ± 10%
16
Internal overpressure of cementing ports closing1
,
MPa ± 10%
3 5
Packer setting coefficient:
– nominal
– maximum
1,06
1,29
1,07
1,25
1,14
1,25
Maximum operating temperature2
, °C
100
Maximum tensile axial force
on the body3
, kN
25
Drift diameter, after actuation, mm 25
Outer diameter, mm 600 600 600
Length, not more:
– in operating position, mm
89 85 95
Outer Diameter, mm 118 116 128
Length, not more:
– in operating position, mm
2836 5200 (3500) 5271 (3571)


1
Actuation pressure with all shear bolts.
2
Reference only, depends on operating conditions of general mechanical rubber goods in a well.
3
Calculated value.
4
Calculated value when stresses reach yield point of the material.
* PGMC2.102 packer unit is hydro-mechanical and has two sealing rings.